Products
Ingeniously Crafted, Multi-Scenario Adaptable, Safeguarding Equipment Operation
1. Product Core Parameter Table
| Core Dimensions | Detailed Description |
|---|---|
| Product Name | e.g., Precision Stainless Steel Connector, Aluminum Alloy Cavity Part, etc. (named according to the actual product) |
| Material Type | Metals: Aluminum alloys (6061/6063/7075), stainless steels (304/316/303), brass (C3604), etc. Non-metals: ABS, POM, PPS, etc. (refer to the material list in the document) |
| Precision Level | Tolerance range: ±0.007mm - ±0.2mm (depending on the actual product, e.g., thin-walled parts can reach 0.007mm); Surface roughness: Ra0.2 - Ra0.8 (e.g., mirror-level Ra0.2) |
| Surface Treatment Method | Regular: Zinc/nickel/tin plating, anodizing (natural/black, etc.), sandblasting, polishing, heat treatment; Special: Gold/silver plating, hard anodizing, QPQ treatment, etc. (refer to the surface treatment list in the document) |
| Processing Technology | CNC turning, CNC milling (including 5-axis machining), stamping, die-casting, wire cutting, etc. (selected according to the product process) |
| Color | Natural metal color, anodized color (black/blue/silver, etc.), spray color (customizable Pantone color number) |
| Application Field | Consumer electronics, medical equipment, semiconductors, new energy, LED industry, etc. (refer to the application cases in the document) |
2. Processing and Technical Advantages
1. High-Precision Processing Guarantee
- Equipment Strength: Advanced equipment such as high-precision CNC lathes (e.g., precision CNC turret punch presses), fiber laser cutting machines, 2.5D/3D measuring instruments, and Rockwell hardness testers are adopted (refer to the list of monitoring and processing equipment in the document), ensuring that the processing accuracy of complex structures (such as deep cavities, thin walls, and multi-threads) stably reaches ±0.01mm.
- Breakthrough in Technical Difficulties: Aiming at problems such as the high processing difficulty of 304 stainless steel and the easy deformation of aluminum alloys, through customized fixtures and process optimization, the flatness of thin-walled parts (thickness < 1mm) reaches 0.01mm and the parallelism reaches 0.02mm (refer to the technical difficulties of stainless steel shell products in the document).
2. Advantages of Materials and Surface Treatment
- Selected compliant materials (material certificates are provided), and the heat numbers of metal materials can be traced;
- Surface treatment passes salt spray tests (e.g., galvanized parts have no rust after 48-hour salt spray test) and adhesion tests (cross-cut method ≥ 4B), meeting the requirements of medical/food-grade industries (e.g., stainless steel tableware-level polishing).
3. Custom Service Process
| Service Stage | Specific Content |
|---|---|
| Demand Communication | 1-on-1 engineer docking, receiving 2D/3D drawings (supporting CAD/STEP/IGS formats), and providing free DFM (Design for Manufacturing) analysis |
| Scheme Confirmation | Issuing quotations + process schemes within 24 hours, clarifying material selection, precision control, and delivery cycle |
| Prototype Production | Rapid prototyping in 3-5 days (small-batch prototypes), providing sample inspection reports (including size and roughness data) |
| Mass Production | Supporting delivery of small batches (10-100 pieces) in 7 days, and large batches (1000+ pieces) in 15-30 days according to the order scale |
| Acceptance and Delivery | Attaching full-size inspection reports, material certificates, and appearance inspection records, supporting on-site inspection by customers |
4. Quality and Certifications
1. Quality Inspection System
- Full-process control: From incoming inspection of raw materials (spectral analysis) → in-process inspection during processing (size sampling inspection once every 2 hours) → full inspection of finished products (100% appearance + key size inspection), adopting PPAP/FMEA management mode (refer to the quality assurance part in the document).
- Testing equipment: Equipped with height masters, roughness meters, salt spray testers, etc., ensuring that the testing data can be traced.
2. Authoritative Certifications
- Holding ISO 9001:2015 quality management system certification, IATF 16949 automotive industry certification (if applicable);
- Can provide RoHS, REACH and other environmental protection test reports according to customer requirements.
5. Production and Delivery Capabilities
| Order Type | Daily Production Capacity | Delivery Cycle | Advantage Description |
|---|---|---|---|
| Small-batch customization (10-500 pieces) | 500-1000 pieces | 7-10 days | Flexible production lines respond quickly, supporting urgent orders |
| Medium-batch production (500-5000 pieces) | 1000-3000 pieces | 15-20 days | Standardized processes reduce costs and ensure consistency |
| Large-batch mass production (5000+ pieces) | 5000+ pieces | 20-30 days | Large-scale production + supply chain collaboration, high cost performance |
6. Application Field Cases
| Industry | Typical Product Examples | Customer Value |
|---|---|---|
| Consumer Electronics | Camera lens components (aluminum alloy 6061, black anodizing, precision ±0.01mm) | Meeting the requirements of thinness, lightness, and high appearance, suitable for precision equipment such as mobile phones/tablets |
| Medical Equipment | Sealing fasteners (aluminum alloy 6063, anodizing, Ra0.2 inner surface finish) | Conforming to medical-grade cleanliness standards and resistant to corrosion in disinfection environments |
| New Energy | Connector terminals (aluminum alloy 6061, nickel plating 40μm) | Ensuring stable conductivity and resisting high and low temperature environments (-40℃ ~ 125℃) |
| Semiconductor | Rotating shafts (stainless steel 304, anodizing, no burrs) | Adapting to the operation of precision equipment and avoiding dust pollution |
7. After-Sales Service and Guarantee
- Quality assurance commitment: For non-customer design issues, 12-month quality assurance is provided, and free rework is offered for size/performance problems;
- After-sales response: Responding to customer complaints within 24 hours and issuing solutions within 48 hours;
- Value-added services: Long-term cooperative customers can enjoy free process optimization suggestions and material substitution scheme consultation.
8. Core Advantages of the Enterprise
- Technical team: An engineer team with more than 20 years of experience, capable of solving processing problems of complex structures (such as 5-axis linkage machining and deep hole boring with a precision of 0.01mm);
- Environmental responsibility: Using environmentally friendly coolants, recycling metal waste, and passing the green production system certification (refer to the environmental responsibility part in the document);
- Production capacity guarantee: Own factory (non-outsourcing) with a daily production capacity of over 20,000 pieces, capable of flexibly responding to order fluctuations.