Fittings & Connectors
Ingeniously Crafted, Multi-Scenario Adaptable, Stabilizing Industrial Equipment Operation
I. Core Product Information
Text Description:
This precision mechanical part is dedicated to addressing the needs of "high-precision assembly, complex structure processing, and multi-scenario adaptation". It supports customization with various materials such as stainless steel (SUS304/316), aluminum alloy (6061/7075), and brass (C3604), with a precision of up to 0.01mm. It covers more than 10 industries including consumer electronics, medical equipment, semiconductors, and LEDs. From prototype design to mass production, we provide a full-link service of "design optimization - processing production - quality inspection and delivery". A team with 20 years of industry experience ensures the consistency and stability of products.
This precision mechanical part is dedicated to addressing the needs of "high-precision assembly, complex structure processing, and multi-scenario adaptation". It supports customization with various materials such as stainless steel (SUS304/316), aluminum alloy (6061/7075), and brass (C3604), with a precision of up to 0.01mm. It covers more than 10 industries including consumer electronics, medical equipment, semiconductors, and LEDs. From prototype design to mass production, we provide a full-link service of "design optimization - processing production - quality inspection and delivery". A team with 20 years of industry experience ensures the consistency and stability of products.
II. Technical Parameters and Core Performance
| Core Dimension | Detailed Description | Buyer Value |
|---|---|---|
| Material Selection | Metals: Stainless steel (SUS303/304/316), aluminum alloy (6061/6063/7075), brass (C3604), titanium alloy, etc. Non-metals: ABS, POM, PPS, Teflon, etc. |
Meet the needs of different scenarios for hardness, corrosion resistance, and lightweight (e.g., 316 stainless steel is chosen for medical equipment for corrosion resistance). |
| Precision Standards | Dimensional accuracy: ±0.01mm (some high-precision parts can reach ±0.007mm); Surface roughness: Ra0.2-Ra0.8; Flatness/parallelism: ≤0.02mm |
Ensure gap-free assembly, reduce post-commissioning costs, and adapt to high-precision equipment (e.g., semiconductor parts require 0.01mm-level precision). |
| Processing Technology | CNC lathe/milling, laser cutting, stamping, die-casting, wire cutting, etc.; Support processing of complex structures (deep cavity, thin wall, special-shaped curved surface) |
Solve the problem of producing complex parts that are difficult to achieve with traditional processes, lowering the threshold for customization. |
| Surface Treatment | Anodizing (natural color/black/colored), chrome plating (Cr(NO3)3), zinc plating, gold/silver plating, sandblasting, polishing, etc. | Improve wear resistance, aesthetics, or conductivity (e.g., medical parts need anodizing for antibacterial purposes, and electronic parts need gold plating to enhance conductivity). |
| Color Options | Metal original color, anodized colors (silver white/black/blue, etc.), spray colors (customized according to Pantone color numbers) | Match the customer's product appearance design and meet the needs of brand unity. |
III. Processing Capabilities and Equipment Guarantee
Text Description:
Relying on our own factory and cutting-edge equipment, we achieve efficient transformation from drawings to finished products:
Relying on our own factory and cutting-edge equipment, we achieve efficient transformation from drawings to finished products:
- Core equipment: High-precision CNC lathes (±0.005mm repeat positioning accuracy), fiber laser cutting machines (cutting accuracy ±0.1mm), 2.5D measuring instruments (detection accuracy 0.001mm), salt spray testers (simulating 5000-hour corrosion-resistant environment), and more than 20 sets of equipment;
- Technological advantages: Support difficult processes such as 5-axis linkage machining (complex curved surfaces), thin-walled part processing (minimum wall thickness 0.5mm), and deep cavity processing (depth-diameter ratio 10:1), solving the industry pain points of "insufficient precision and easy deformation".
Table: Equipment and Corresponding Processing Capabilities
| Equipment Type | Representative Equipment Model/Parameters | Processing Range | Efficiency Advantages |
|---|---|---|---|
| CNC Lathe | Precision CNC lathe (spindle speed 3000rpm) | Shaft and sleeve parts (diameter φ2-φ100mm) | Single-shift production capacity of 5000 + pieces, mass production cycle ≤3 days |
| CNC Milling Machine | 5-axis linkage machining center (positioning accuracy ±0.003mm) | Complex structural parts (maximum processing size 500×300mm) | Support multi-process one-time forming, reducing clamping errors |
| Testing Equipment | Full Rockwell Hardness Tester, Roughness Meter | Hardness (HRC/HRB) and surface finish detection | Sampling rate of each batch ≥30%, 100% inspection can be customized |
IV. Quality Assurance System
Text Description:
With the goal of "zero defects", we have established a full-process quality control system:
With the goal of "zero defects", we have established a full-process quality control system:
- Source control: Raw materials are all from certified suppliers (material certificates are provided), and component testing is carried out before storage (using a spectrometer);
- Process control: Quality inspection nodes are set for each process (e.g., 2.5D measuring instruments are used to detect dimensions after CNC processing), and 100% inspection is conducted for key processes;
- Factory-out control: The final products must pass salt spray tests (corrosion resistance), hardness tests (mechanical properties), and full appearance inspection (no burrs/scratches), and provide quality inspection reports (third-party testing can be attached as required by customers);
- Certification endorsement: We have passed ISO 9001 quality management system certification and IATF 16949 automotive industry certification, and have accumulated more than 10 utility model patents.
V. Customization Services and Processes
Text Description:
We support full-link customization "from 0 to 1", and can respond quickly to both sample development and mass production:
We support full-link customization "from 0 to 1", and can respond quickly to both sample development and mass production:
- Customization scope: Support reverse engineering based on drawings (CAD/STEP/IGS formats) or samples, and provide DFM (Design for Manufacturability) suggestions (e.g., optimizing structures to reduce costs);
- Service process: Customer consultation → drawing evaluation (feedback within 2 hours) → quotation → sample production (3-5 days) → sample confirmation → mass production (7-15 days depending on order quantity) → quality inspection and delivery;
- Value-added services: Free 3 sample modifications, free packaging design for bulk orders (anti-static/moisture-proof packaging), and free rework for quality problems within 30 days after sale.
Table: Customization Service Types and Cycles
| Customization Type | Service Content | Cycle | Minimum Order Quantity |
|---|---|---|---|
| Sample Development | Produce 1-5 samples according to drawings, including quality inspection reports | 3-5 days | 1 piece |
| Small-batch Production | 10-500 pieces, supporting mixed batches of different specifications | 7-10 days | 10 pieces |
| Mass Production | More than 500 pieces, with the option to sign long-term supply agreements | 10-15 days | 500 pieces |
| DFM Optimization | Provide free suggestions on structure/material optimization | Within 24 hours | No threshold |
VI. Application Cases and Customer Testimonials
Text Description:
We have served more than 1000 customers, with typical cases including:
We have served more than 1000 customers, with typical cases including:
- Consumer electronics field: Customized stainless steel connectors (precision 0.01mm, surface Ra0.2) for a leading brand, solving the problem of "assembly jamming", with a monthly supply of 20,000 pieces;
- Medical equipment field: Customized aluminum alloy sealing fasteners (anodized for corrosion resistance) for a ventilator manufacturer, passing medical-grade quality inspection standards;
- Semiconductor field: Customized rotating shafts (SUS304 material, non-standard threads) for chip testing equipment, meeting the requirement of no burrs under 70x magnification.
Table: Industry-specific Adaptation Cases
| Application Industry | Typical Products | Core Requirements | Our Solutions |
|---|---|---|---|
| Consumer Electronics | Camera lens components | High precision (0.01mm), no burrs | 5-axis CNC machining + manual finishing |
| Medical Equipment | Syringe accessories | Corrosion resistance, surface finish (Ra0.2) | 316 stainless steel + electrolytic polishing |
| Semiconductors | Testing equipment rotating shafts | Anti-deformation, high wear resistance | SUS304 material + heat treatment |
VII. Company Advantages and Cooperation Guarantees
Text Description:
- Strength guarantee: Established in 2018, with our own factory (covering an area of 2000), a daily production capacity of more than 20,000 pieces, and ISO 9001/IATF 16949 certifications;
- Response speed: 7×24-hour online customer service, drawing evaluation feedback within 2 hours, and 48-hour rush production for urgent orders;
- After-sales guarantee: In case of product quality problems (non-human factors), we will respond within 24 hours and provide free rework/replacement;
- Cooperation model: Support OEM/ODM, and can sign confidentiality agreements (to protect customer drawings and designs).