Housings / Enclosures
Medical-Grade 5-Axis Machined Base Stainless Steel Wire EDM Rapid Prototyping
Core Product Information
Content:
- Product Name (with core features): e.g., "High-precision Stainless Steel SUS304 Connector Terminal (Customizable)" "Aluminum Alloy 6061 Medical Equipment Housing (CNC Milled)"
- One-sentence positioning: Highlight core advantages, e.g., "±0.01mm tolerance control, ideal for precision connection in medical devices" "Anodized finish, meeting both corrosion resistance and aesthetic needs in consumer electronics"
Technical Parameter Table
| Core Parameters | Details | Customer Value |
|---|---|---|
| Base Material | e.g., "Stainless Steel SUS304 (corrosion-resistant)"; "Aluminum Alloy 6061-T6 (lightweight + high strength)"; "Brass C3604 (high conductivity)" | Clarify material performance to match scenario requirements (e.g., corrosion resistance for medical/food industries; conductivity for electronics) |
| Precision Control | Dimensional tolerance (±0.01mm), surface roughness (Ra0.2μm), parallelism (0.02mm), etc. | Ensure precise fit with customer’s equipment/components, reducing assembly errors |
| Surface Treatment | e.g., "Hard anodizing (15-20μm thickness, wear-resistant)"; "Cr(NO3)3 treatment (96-hour salt spray test for rust resistance)"; "Gold plating (conductivity + aesthetics)" | Explain durability, functionality (e.g., conductivity, rust resistance), and appearance |
| Applicable Environment | Operating temperature (-40℃~120℃), corrosion resistance (salt spray test results), load-bearing range, etc. | Confirm compatibility with customer’s usage scenarios (e.g., high-temperature industrial environments, humid medical settings) |
Processing and Craft Details
1. Processing Methods and Equipment
| Processing Stage | Adopted Processes/Equipment | Technical Advantages |
|---|---|---|
| Forming Processing | CNC turning (Fanuc lathes from Japan), CNC milling (5-axis machining centers), stamping (precision pneumatic punches) | One-step forming for complex structures reduces process errors; 5-axis machining adapts to irregular parts (e.g., deep cavities, curved surfaces) |
| Precision Measurement | 2.5D measuring instruments, roughness testers, Rockwell hardness testers | Real-time monitoring during processing ensures consistent precision across batches |
| Surface Treatment | Anodizing production lines (automatic film thickness control), salt spray testers (to verify rust resistance) | Stable treatment results, compliant with industry standards (e.g., ISO 12345 for surface treatment) |
2. Process Flow Description
Describe key steps from raw materials to finished products in plain language, e.g.:
"Raw material inspection (spectrometer tests for material purity) → CNC programming (modeling based on customer drawings, supporting STEP/IGS formats) → Precision machining (fully automated CNC operations reduce manual errors) → Surface treatment (custom processes per requirements) → Full inspection (100% dimensional + appearance checks) → Packaging (anti-static bags/wooden crates for long-distance transport)"
"Raw material inspection (spectrometer tests for material purity) → CNC programming (modeling based on customer drawings, supporting STEP/IGS formats) → Precision machining (fully automated CNC operations reduce manual errors) → Surface treatment (custom processes per requirements) → Full inspection (100% dimensional + appearance checks) → Packaging (anti-static bags/wooden crates for long-distance transport)"
Quality Assurance System
1. Quality Control Process
- Before production: Strictly review customer drawings and provide DFM (Design for Manufacturability) suggestions (e.g., "Optimize machining paths in advance to prevent deformation of thin-walled parts");
- During production: Implement PPAP (Production Part Approval Process) and FMEA (Failure Mode and Effects Analysis), with quality checkpoints at key stages (e.g., 10 pieces sampled hourly for dimensional testing);
- After production: Provide comprehensive inspection reports (including dimensions, hardness, salt spray test data, etc.) and support third-party re-inspection by customers.
2. Certification and Testing Capabilities
| Quality Endorsement | Details | Customer Value |
|---|---|---|
| Certifications | ISO 9001 Quality Management System, IATF 16949 (for automotive industry if applicable) | Compliance with international/industry standards, enabling collaboration with mid-to-high-end supply chains |
| Testing Equipment | 2.5D measuring instruments (0.001mm precision), 96-hour continuous salt spray testers, Rockwell hardness testers (HRC±1) | Authoritative testing data ensures product performance meets standards |
| Traceability System | Unique batch numbers for each product batch, traceable to raw material batches, machining equipment, and inspectors | Quick problem localization and efficient resolution if issues arise |
Customization Service Capabilities
1. Scope of Customization Support
| Customization Dimension | What We Offer | Customer Actions |
|---|---|---|
| Drawing Docking | Support STEP/IGS/CAD formats; provide drawing reviews + optimization suggestions (24-hour feedback) | Provide product drawings or samples, specify core needs (e.g., "For semiconductor equipment, must withstand 200℃") |
| Material Customization | Support stainless steel (304/316), aluminum alloys (6061/7075), brass, titanium alloys, etc.; can source special materials on behalf | Specify material preferences or performance requirements (e.g., "Food-grade 316 stainless steel") |
| Process Customization | Support combined processes: CNC turning/milling, stamping, sheet metal, surface treatments (gold/nickel plating, anodizing, etc.) | Explain product usage (e.g., "Outdoor use requires enhanced rust resistance") |
| Batch Flexibility | Small-batch trials (10-50 pieces, 3-day delivery), mass production (1000+ pieces, daily capacity 20,000+ pieces) | Meet full-cycle needs from R&D prototyping to mass production |
2. Service Commitments
- Response speed: Reply to inquiries within 2 hours; provide initial quotes within 4 hours;
- After-sales guarantee: Free rework/remake if adaptation fails due to machining issues;
- Confidentiality agreement: Sign non-disclosure agreements for drawings/samples to protect customer intellectual property.
Application Scenarios and Cases
1. Scenario Classification
- By industry: "Consumer electronics (e.g., mobile phone connectors, camera components)"; "Medical equipment (e.g., syringe parts, testing instrument housings)"; "Semiconductors (e.g., rotating shafts, precision brackets)"; "New energy (e.g., battery connector terminals)";
- By requirement: "High-precision scenarios (±0.01mm tolerance, e.g., aviation parts)"; "High corrosion-resistant scenarios (96-hour salt spray test, e.g., outdoor equipment)"; "Lightweight scenarios (aluminum alloy, e.g., drone parts)".
2. Case Example
"A medical equipment customer required customized aluminum alloy 6063 sealing fasteners with Ra0.2μm surface finish and no burrs. Using 5-axis CNC milling + precision polishing, we delivered samples in 3 days. Mass production yield reached 99.5%, and we have maintained cooperation for 2 years."
Company Strength Endorsement
- Core advantages: "20 years of precision machining experience, with 5 senior engineers boasting over 10 years of expertise"; "In-house factory (2,000) equipped with 10 Japanese Fanuc CNC lathes and 2 German Zeiss measuring instruments";
- Social responsibility: "Use of eco-friendly coolants, 90%+ metal waste recycling rate, compliant with ESG standards" (enhances brand reputation).